![]() ![]() ![]() The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual.At Leavitt Machinery, our goal is to provide you with a complete parts solution as soon as possible.This is the same manual used by the DEALERSHIPS to SERVICE your vehicle. ![]() SECTION 1 General Information Hardware 1-2 Critical 1-9 Recommended 1-16 SECTION 2 Finish & Accessories Major Assemblies 2-2 Finish Instructions 2-4 Tether, Mechanical Installation 2-11 Battery Roller and Gate Installation 2-13 Battery Gate and Roller Assembly 2-15 Mast Guard Installation 2-17 Pallet Clamp Installation 2-20 Pallet Clamp Installation 2-23 Pallet Holder Assembly (Pallet Clamp 125 in to 275 in) 2-27 Pallet Clamp Assembly 2-29 Clamp Assembly 2-31 Pallet Clamp Assembly (Pallet Clamp 125 in to 500 in) 2-33 Pallet Clamp Jaws Assembly 2-35 Pedal Assembly 2-37 Pedal Assembly, Pallet Clamp 2-39 Sidegate Installation Fixed (Standard) 2-41 Sidegate Installation, Hinged (Optional) 2-43 SECTION 3 Steering & Controls Steering and Control Components 3-2 Steering Motor Group 3-5 Steering Control Assembly 3-7 SECTION 4 Drive & Brake Drive and Brake Components 4-2 Drive Unit Assembly 4-5 Brake Assembly 4-10 Deadman Pedal Assembly 4-12 SECTION 5 Electrical Comp & System Electrical System, Tractor 5-2 Contactor Panel Assembly 5-7 Battery Connector Assembly 5-14 Control Assembly 5-16 Contactor Assembly 5-20 Carriage, Electrical Assembly 5-22 Control Assembly 5-24 Bezel Assembly 5-27 Control Handle Assembly 5-29 Travel Limit Switch Installation 5-34 Limit Switch Installation, Platform 5-38 Warning Light Assembly 5-40 Motors 5-42 Drive Motor, EE 5-44 Lift Motor, Standard 5-46 Lift Motor, High Performance 5-48 Lift Motor (24 Volt) EE 5-50 Horn Installation 5-52 SECTION 6 Hydraulic Components Hydraulic System 6-2 Reservoir Assembly 6-8 Manifold, Lift/Lower 6-10 Lift Pump Assembly 6-12 Lift Cylinder Assembly, 175 in (Two Stage) 6-14 Lift Cylinder Assembly, 175 in, Main Lift (Three Stage) 6-18 Lift Cylinder Assembly, 250 in, Free Lift (Three Stage) 107 in 6-23 Lift Cylinder Assembly, 250 in, Free Lift (Three Stage) 88 in and 95 in 6-26 6-29 SECTION 7 Mast Elevating Section, Two Stage 7-2 Elevating Section, Three Stage 7-7 Load Wheels 7-14 Mast to Tractor Assembly 7-16 Pulley Assembly, Hose 7-25 Pulley Assembly, Cable, Bottom 7-27 Pulley Assembly, Cable 7-29 Pulley Assembly, End Cap, Free Lift 7-31 Fork Assembly 7-33 Bumper Assembly 7-36 SECTION 8 Options & Kits Operator Compartment Lights and Fan Assembly, Fluorescent 8-2 Light Assembly 8-7 Ballast,Wire, Assembly 8-9 Operator Compartment Lights and Fan Assembly, Incandescent 8-11 Light Assembly, LED, Overhead 8-16 Operator Cooling Fan Installation 8-19 Operator Cooling Fan Assembly 8-21 Working Light Installation, LED 8-23 Working Light Assembly, LED 8-25 Bin Lights Kit (Work Area Lights) (Auxiliary) 8-27 Bin Light Assembly (Work Area Lights) (Auxiliary) 8-29 Lift/Lower Alarm and Security Start Kit 8-31 Control Assembly 8-34 Lift/Limit and Bypass 8-36 Auxiliary Power Hook-Up 8-39 Fire Extinguisher Kit 8-45 Platform Extension 8-47 Battery Covers 8-49 Clipboard 8-51 Guide Roller Assembly (4525 in to 4700 in) 8-53 Guide Rollers (4750 in) 8-55 Kit, Guide Rollers (4775 in to 5325 in) 8-57 Guide Rollers (5350 in to 6700 in ) 8-59 Guide Wheel Assembly 8-61 Wire Guidance 8-63 Wire Guidance Sensor, Tractor End 8-69 Wire Guidance Sensor, Load End 8-71 Back-Up Alarm Kit 8-73 Lower Limit With Bypass 8-75 RF Terminal Mounting 8-78 Slack Chain Switch, Installation 8-80 Mechanical Stop, Installation 8-86 iWarehouse RED 8-88 Guide Roller Installation (25 in Wheel) 8-90 Guide Roller Installation (325 in Wheel) 8-94 Guide Roller Assembly 8-102 Switch, Roller Assembly 8-104 Battery Guide 8-107 Overhead Guard, Plexiglass 8-109 APPENDIX A Alphabetical Parts Index APPENDIX B Numerical Parts Index Language : English Pages : 380 Downloadable : Yes File Type : PDF Raymond 5200 High-Level Orderpicker Lift Truck Parts Manual 1043923 – PDF DOWNLOAD
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